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Chemical Process Engineering & Plant Design 43H Masterclass
Published 9/2026
Created by WR Training
MP4 | Video: h264, 1920x1080 | Audio: AAC, 44.1 KHz, 2 Ch
Level: All Levels | Genre: eLearning | Language: English | Duration: 746 Lectures ( 43h 49m ) | Size: 23.5 GB
Master real-world plant design: from engineering and equipment sizing to safety, commissioning and project economics

What you'll learn

Develop industry-standard Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs) to establish foundational chemical plant design

Size and specify critical process equipment, including centrifugal pumps, gas compressors, heat exchangers, and complex multi-phase separation vessels

Translate 2D process schematics into 3D spatial reality by mastering plot plans, equipment layouts, and complex piping material specifications

Design automated process control loops and precisely size control valves for both compressible and incompressible fluid flows

Execute rigorous Process Hazard Analyses (HAZOP) and design API-compliant pressure relief networks, flare systems, and Safety Instrumented Systems (SIS)

Evaluate capital project economics, estimate equipment costs, and navigate the strategic engineering execution of complex plant revamps and modifications

Manage the final stages of the plant lifecycle by mastering meticulous commissioning, testing, and safe start-up sequences for industrial facilities
Requirements

A foundational understanding of chemical or mechanical engineering principles, including basic fluid mechanics, heat transfer, and thermodynamics

Familiarity with standard engineering units (SI and Imperial) and basic mathematical conversions used in day-to-day process calculations

Access to a computer with basic spreadsheet software (like Microsoft Excel) and a standard scientific calculator for equipment sizing exercises

No prior industrial experience is required; this course is specifically designed to bridge the gap between academic theory and real-world practice

A strong drive to move beyond abstract textbook equations and master the practical, actionable methodologies used by top-tier EPC firms worldwide
Description
This course contains the use of artificial intelligence
University degrees excel at teaching the fundamental laws of thermodynamics, fluid mechanics, and chemical kinetics. However, they rarely teach how to execute a real-world industrial project. In the academic environment, a distillation column or a chemical reactor is often reduced to a mathematical model on a screen. In the industrial reality, it is a massive steel structure requiring precise internal selection, rigorous hydraulic design, complex piping layouts, and sophisticated control systems. The transition from theoretical engineering to practical plant design is a steep and challenging learning curve for professionals entering the industry, as the knowledge required to build and operate a plant is vastly different from passing an exam.
This43-hour masterclass is meticulously engineered to bridge that exact gap. It provides a comprehensive, sequential blueprint of the entirechemical plant lifecycle, equipping you with the exact methodologies, workflows, and calculations utilized by top-tier Engineering, Procurement, and Construction (EPC) firms worldwide.
We bypass the abstract theory and focus strictly onactionable, industry-standard engineering practices.
Whether you are sizing a control valve for compressible flow, designing an API-compliant pressure relief network, or navigating the legal and technical complexities of hazardous area classification, this course delivers the precise tools and knowledge you need.
Throughout the modules, you will follow the natural progression of a capital project. We begin with project execution strategies, economic feasibility, and the creation of foundational engineering documents like Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
From there, we translate these two-dimensional schematics into spatial reality through detailed plot plans, equipment layouts, and piping material specifications.
You will master the mechanical and process design criteria for critical plant infrastructure, including centrifugal pumps, gas compressors, shell-and-tube heat exchangers, air coolers, fired heaters, and complex separation vessels.
Beyondequipment sizing, the curriculum delves deep into the critical domains ofplant safety, control, and operability. You will learn to design automatedprocess control loops, execute rigorousProcess Hazard Analyses (HAZOP, FMEA) in compliance with OSHA standards, and implementSafety Instrumented Systems (SIS).
Finally, the course covers the strategic execution ofplant revamps, meticulous commissioning and start-up sequences, and the economics ofcapital cost estimation.
This is not just a training course; it is adefinitive, real-world guide to mastering process engineering and plant design.
Important notes

You will be guided through this masterclass by a professional chemical process engineer with over 20 years of hands-on experience in the oil and gas and petrochemical industries. Holdingelite industry certifications-including CCPSC (Certified Process Safety Professional), TÜV Functional Safety Engineer, IECEx CoP and Professional Chemical Engineer-your instructor brings decades of field-tested expertise directly to your screen. Beyond the technical calculations, you will gain access to invaluable, real-world tips to avoid common design and commissioning mistakes. By analyzing practical, hard-won examples from actual project start-ups, complex plant debottlenecking operations, and critical commissioning phases, you will acquire the seasoned insights necessary to excel in the realities of the industrial engineering landscape.

To ensure you truly master these concepts, the curriculum goes far beyond standard lectures. The course is highly interactive and visually driven, packed with comprehensivequizzes to test your knowledge, alongsidehands-on exercises and practice sessions. To provide true virtual field exposure, we utilize high-qualityanimations andreal-world plant and equipment footage that bring complex engineering concepts to life. Furthermore, the course is loaded withvaluable downloadable resources.
Get Started Today!
Preview the free course videos and detailed curriculum. Join engineers and professionals worldwide who trust WR Training for clear, practical technical education.
Click "Enroll Now" and master the industrial plant lifecycle: from conceptual engineering and equipment sizing to safety, commissioning, and economics.
WR Training - Your Partner in Process Engineering & Plant Operational ExcellenceSpread the wings of your knowledge
Who this course is for

Chemical & Process Engineers seeking to transition from theoretical calculations to practical EPC design and execution

Mechanical & Piping Engineers who need cross-disciplinary knowledge to optimize equipment layout, piping routes, and material selection

Instrumentation & Control Engineers responsible for valve sizing, PID tuning, and Safety Instrumented Systems (SIS)

Plant Managers & Safety Professionals tasked with process hazard analysis, compliance, and facility debottlenecking

Plant operators, maintenance personnel, and technicians aiming to deepen their understanding of process safety, control systems, and operability

Professionals from allied engineering disciplines looking to transition into process engineering, chemical plant design, or the oil and gas sectors
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Chemical Process Engineering & Plant Design 43H Masterclass

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